The Computer Control Safety Valve Test Bench adopts an advanced system design combining a pneumo-hydraulic clamping system with air-driven gas booster pumps and optional liquid pressure sources.
The clamping pressure source and the test pressure source operate independently. During testing, the pneumatic control hydraulic clamping device provides adjustable and stable clamping force, while the air-driven booster pump supplies smooth and controllable test pressure.
A pressure gauge is installed to display the clamping force in real time. A comparison table between clamping pressure and clamping force is provided, allowing operators to select an appropriate clamping force according to the safety valve calibration pressure and drift diameter. This design improves testing safety and operational accuracy.
The system can be configured for manual operation or computer-assisted control, depending on testing requirements and operational standards.
| Maximum Drift Diameter |
DN400 |
| Maximum Test Pressure |
48 MPa (up to 60 MPa available upon request) |
| Pressure Test Accuracy |
Class 0.4 pressure gauge (higher accuracy optional) |
| Test Medium |
Nitrogen, compressed air, or clean water |
| Media Configuration |
Gas–liquid dual-capable system (optional) |
| Typical Model |
MAQ-400 / 48BA |
Functions and Characteristics:
- Adjustable pneumatic control hydraulic clamping device
- Real-time display of clamping pressure and test pressure
- Stable and controllable pressurization process
- Continuous testing supported by integrated gas cylinder
- Compatible with various safety valve structures and sizes
- All high-pressure valves, pipe fittings, and connectors made of stainless steel
- The system is designed for long-term operation in inspection and testing environments where reliability and repeatability are critical.
Range of Application:
The Computer Control Safety Valve Test Bench is suitable for the following testing tasks:
- Set pressure testing
Reseating pressure testing
Sealing performance testing
Applicable valve types include:
- Direct-loaded safety valves
- Pilot-operated safety valves
The standard valve size coverage ranges from DN15 to DN400, making the system suitable for both laboratory testing and industrial inspection stations.
System Configuration:
The system includes two independent test and calibration tables, equipped with three interchangeable clamping devices
- One clamping device for safety valves of DN15 – DN100
- One clamping device for safety valves of DN100 – DN200
- One clamping device for safety valves of DN200 – DN400
Various auxiliary test tools are provided to meet the testing needs of different safety valve types and structures.
Reference Standards & Compliance:
This safety valve test bench is designed in accordance with the following standards:
- TSG ZF001-2006
- GB/T 12242-2005
- GB/T 12241-2005
- GB/T 12243-2005
Compliance with these standards ensures reliable testing results and regulatory acceptance.
Product Advantages:
- High-pressure testing capability with stable pressure output
- Flexible clamping force adjustment for different valve sizes
- Suitable for gas and liquid test media
- Modular system structure for different testing requirements
- Designed for continuous and repeated testing operations
These advantages make the system suitable for professional inspection and testing applications.
Our Manufacturing Strength:
As a professional manufacturer of pressure testing and fluid control equipment, we offer:
- Over 14 years of experience in pressure testing equipment development and manufacturing
- Annual production capacity exceeding 1000 sets of testing equipment
- More than 8000 customers served worldwide
- ISO9001 certified quality management system
- CE certified products for international markets
- Strong export experience in Europe, North America, and other developed regions
Customization Options:
We provide flexible customization services to meet different testing requirements, including:
- Pressure range customization
- Manual or computer-assisted control configuration
- Gas or gas–liquid dual test media systems
- Customized clamping structures
- OEM and project-based solutions
- Technical evaluation and engineering support are available for customized applications.
