Frame-Type Gas Booster System

The Frame-Type Gas Booster System is a compact pneumatic gas pressurization system designed to increase and maintain gas pressure for high-pressure applications.

Frame-Type Gas Booster System

introdução do produto

The Frame-Type Gas Booster System is a compact pneumatic gas pressurization system designed to increase and maintain gas pressure for high-pressure applications.

The system integrates an air-driven gas booster pump, pressure gauges, air filter, pressure regulator, manual control valves and related pipelines into a robust stainless steel frame, providing a compact and convenient solution for gas boosting operations.

Powered by compressed air, the system requires no electrical drive for the booster pump. It provides stable gas pressurization and can automatically stop when the required pressure is reached and restart when the downstream pressure drops.

The MGS-OMA40 configuration is equipped with an OMA40 air-driven gas booster pump and is designed for hydrogen boosting applications with a maximum outlet pressure of 320 bar.

Descrição do produto

The MGS-OMA40 Frame-Type Gas Booster System combines the gas boosting unit, drive-air treatment components, pressure monitoring instruments and manual controls within an integrated frame.

Compressed air is used as the driving power for the piston-type gas booster pump. During operation, the pneumatic control mechanism drives the booster piston to reciprocate rapidly, continuously compressing the process gas.

As the outlet pressure increases, the reciprocating speed gradually decreases. When the pressure reaches equilibrium, the booster automatically stops. If pressure in the downstream circuit decreases, the booster automatically restarts to compensate for the pressure loss and maintain the required system pressure.

The integrated frame design makes the system suitable for applications where a compact, movable and easy-to-operate gas boosting solution is required.

( Picture for reference, we will produce machine according to customers’ requirements.)

When the inlet pressure is 20 bar (290 psi), the outlet pressure is 130 bar (1885 psi), and the air drive pressure is 6 bar (87 psi)
Flow rate: 42 L/min

Parâmetro Especificação
Nome do produto Frame-Type Gas Booster System
System Model MGS-OMA40
Booster Pump OMA40 Air Driven Gas Booster Pump
Booster Medium Hidrogénio
Drive Pressure 3–8 bar
Gas Inlet Pressure 20–320 bar
Pressão máxima de saída 320 bar
Medium Temperature Temperatura ambiente
Ambient Temperature Temperatura ambiente
Output Circuit One Way
Modo de controlo Manual Operation
Pressurization Method Pneumatic Pressurization

 

 

Parâmetro Especificação
Machine Name Air Driven Gas Booster Pump
Modelo OMA40
Booster Medium Hidrogénio
Rácio de pressão 40:1
Maximum Compression Ratio 20:1
Driven Air Pressure 1–8 bar
Pressão mínima de entrada de gás 20 bar
Pressão máxima de entrada de gás 320 bar
Maximum Allowed Outlet Pressure 320 bar
Single Stroke Capacity 49 ml
Maximum Working Frequency 60 times/min
Gas Inlet ZG1/2″
Gas Outlet ZG1/4″
Pump Size 438 × 172 × 270 mm
Vedantes padrão PTFE, FKM, NBR

 

The supplied technical documentation identifies the pump as OMA40 and specifies the above pressure ratio, connections, stroke capacity, operating frequency and seal materials. Pneumatic system quotation 260… Pneumatic system quotation 260…

Reference Operating Point

Under the reference operating condition provided in the technical documentation:

  • Gas inlet pressure: 20 bar / 290 psi
  • Outlet pressure: 130 bar / 1885 psi
  • Air drive pressure: 6 bar / 87 psi
  • Flow rate: 42 L/min

Actual flow depends on inlet pressure, outlet pressure and drive-air conditions.

Caraterísticas e funções

  • Pneumatic Drive – Powered by compressed air for stable gas boosting.
  • High-Pressure Boosting – Maximum outlet pressure up to 320 bar.
  • Automatic Start & Stop – Automatically responds to pressure changes.
  • Pressure Monitoring – Integrated gauges provide clear pressure readings.
  • Manual Control – Simple valve operation for convenient system control.
  • Air Filtration – Helps keep the drive air clean and reduce component wear.
  • Integrated Frame Design – Compact stainless steel frame for easy installation and operation.

 

Vantagens do produto

  • Compact Design – Integrated frame structure saves installation space.
  • Stable Pressurization – Maintains consistent outlet pressure during operation.
  • Reliable Sealing – High-reliability pipelines help reduce gas leakage.
  • Low Energy Consumption – Automatically stops when the target pressure is reached.
  • Easy Operation – Simple manual controls and clear pressure monitoring.
  • Flexible Configuration – Customizable according to gas medium, pressure and flow requirements.

 

A força da nossa empresa

A Highlight centra-se na conceção e fabrico de equipamento de teste de pressão e sistemas de teste de controlo de fluidos, suportando tanto modelos padrão como personalização baseada em projectos.

  • Mais de 16 anos dedicados a equipamentos de teste de pressão e sistemas de reforço pneumático
  • Capacidade de produção anual: mais de 1000 conjuntos de equipamentos
  • Mais de 8000 clientes atendidos
  • Implementação da gestão da qualidade com base na norma ISO9001 e controlo estável do fabrico
  • Uma forte equipa de engenharia para a configuração de bancos de ensaio, correspondência de dispositivos e apoio técnico
  • Experiência de exportação no apoio a compradores internacionais em matéria de comunicação e documentação técnica

 

Working Principle

The Frame-Type Gas Booster System uses compressed air to drive a piston-type gas booster pump.
Compressed air enters the pneumatic drive section after filtration and pressure regulation. The pneumatic control valve alternately directs the drive air, causing the booster piston to reciprocate.

At the same time, process gas enters the gas section of the booster. Through repeated piston movement, the gas is compressed and discharged through the high-pressure outlet.

As outlet pressure rises, the piston reciprocating speed gradually decreases. When the pressure reaches the system equilibrium point, the booster stops automatically and consumes minimal drive energy.

If downstream pressure subsequently decreases, the booster restarts and replenishes the pressure until the required pressure level is restored. Pneumatic system quotation 260… Pneumatic system quotation 260…

Working process:
Compressed Air → Air Filtration & Regulation → Pneumatic Drive → OMA40 Gas Booster Pump → Gas Pressurization → High-Pressure Gas Outlet

 

Aplicações típicas

The MGS-OMA40 supplied configuration is designed for hydrogen gas boosting. Pneumatic system quotation 260…
For other projects, the appropriate booster model and system configuration should be selected according to the actual gas medium, inlet pressure, required outlet pressure, flow rate and operating conditions.

Typical gas booster systems can therefore be configured around different customer pressure requirements rather than treating the MGS-OMA40 parameters as universal specifications.

 

Customized Gas Booster Systems

Different gas boosting applications require different pressure ratios, flow capacities, materials, seals and control configurations.
To select a suitable Frame-Type Gas Booster System, please provide:

  • Meio gasoso
  • Gas Inlet Pressure
  • Required Outlet Pressure
  • Required Flow Rate
  • Operating Temperature
  • Continuous or Intermittent Operation
  • Manual or Automatic Control Requirements

 

Our team can configure the booster pump and integrated system according to the required operating conditions.

Contact Us For A Customized Gas Booster System Solution.

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