MHV-HD1000/15-S Yatay Üst Basınç Valfi Test Tezgahı

DN250-DN1000 büyük vana hidrostatik basınç testi, yüksek basınçlı sızdırmazlık doğrulaması ve düşük basınçlı gaz sızdırmazlık denetimi için.

MHV-HD1000/15-S Yatay Üst Basınç Valfi Test Tezgahı

MHV-HD1000/15-S Yatay Üst Basınç Valfi Test Tezgahı
MHV-HD1000/15-S Yatay Üst Basınç Valfi Test Tezgahı

ürün tanıtımı

The MHV-HD1000/15-S Horizontal Top-Press Valve Test Bench is a heavy-duty valve pressure testing machine designed for pressure testing of large valves in the DN250–DN1000 range. This bench adopts a horizontal top-press structure and is used for valve shell strength testing, high-pressure sealing testing, and low-pressure gas tightness testing according to the specified test procedure.

It is applicable for pressure testing of straight-through flanged, welded, or threaded valves, including gate valves, ball valves, check valves, and related valve types.

Ürün Tanımı

The MHV-HD1000/15-S is an integrated valve test bench combining the hydraulic system, electrical control system, high/low pressure water pump pressure supply device, oil/water/gas pressure instrumentation system, control valve system, clamping worktable system, and medium circulation storage tank.

The bench uses a horizontal top-press cylinder to directly apply axial pressing force on the tested valve end face. The sealing between the valve and blind plate adopts an end-face O-ring sealing method. During testing, pressure is supplied through the high/low pressure water system, and the system supports 4–7 bar low-pressure gas tightness test conditions (air or nitrogen) as specified.

MHV-HD1000/15-S Yatay Üst Basınç Valfi Test Tezgahı

Kategori Öğe Şartname
Genel Ürün Tipi Horizontal Top-Press Valve Test Bench
Genel Model MHV-HD1000/15-S
Genel Valf Boyut Aralığı DN250–DN1000 (250–1000 mm)
Sızdırmazlık Valf-Kör Plaka Sızdırmazlığı Uç yüz O-ring sızdırmazlık
Test Ortamı Hidrostatik Test Ortamı Su
Düşük Basınçlı Sızdırmazlık Test Durumu 4-7 bar (hava veya nitrojen)
Test Öğeleri Test Kapsamı 1.5× PN shell strength test; 1.1× PN high-pressure sealing test; 4–7 bar low-pressure gas tightness test
Test Aralığı Applicable Test Size DN250–DN1000
Mechanical Sealing Disc Spacing Range 750–2250 mm
Mechanical Pull Rod Spacing 1500 mm
Cylinder Top-Press Cylinder Ø680 mm
Force Max Top-Press Force 1050 tons

 

Nominal Çap Nominal Pressure Test Basınç Aralığı
DN250 5.0–10.0 MPa (300–600LB) 5.0–15.0 MPa
DN300 5.0–10.0 MPa (300–600LB) 5.0–15.0 MPa
DN350 5.0–10.0 MPa (300–600LB) 5.0–15.0 MPa
DN400 5.0–10.0 MPa (150–600LB) 5.0–15.0 MPa
DN450 1.6–10.0 MPa (150–600LB) 1.6–24.0 MPa
DN500 1.6–10.0 MPa (150–600LB) 1.6-15.0 MPa
DN600 1.6–10.0 MPa (150–600LB) 1.6-15.0 MPa
DN700 1.6–10.0 MPa (150–600LB) 1.6-15.0 MPa
DN750 1.6–10.0 MPa (150–600LB) 1.6-15.0 MPa
DN800 1.6–6.4 MPa (150–400LB) 1.6–12.0 MPa
DN900 1.6–6.4 MPa (150–400LB) 1.6-10.0 MPa
DN1000 1.6–6.4 MPa (150–400LB) 1,6-9,6 MPa

Ürün Özellikleri ve Fonksiyonları

  • Horizontal top-press structure suitable for large valve pressure testing (DN250–DN1000)
  • End-face O-ring sealing between valve and blind plate
  • Supports complete test procedure:
  1. 1.5× PN shell strength test
  2. 1.1× PN high-pressure sealing test
  3. 4–7 bar low-pressure gas tightness test (air or nitrogen)
  • Applicable valve types include flanged, welded, and threaded connections
  • Suitable for gate valves, ball valves, check valves, and other valve categories within the specified size range
  • Integrated system structure: hydraulic + electrical control + high/low pressure supply + instrumentation + circulation storage tank

 

Ürün Avantajları

  • Extra-high top-press capacity (1050 tons) for stable positioning during large-valve pressurization
  • Wide mechanical adaptation range with sealing disc spacing 750–2250 mm and pull rod spacing 1500 mm
  • Standardized test workflow coverage in one bench (strength + sealing + low-pressure tightness)
  • Practical sealing method (end-face O-ring) aligned with bench testing requirements
  • Size-focused design for DN250–DN1000 valves, reducing re-fixturing and improving test efficiency in large-valve inspection tasks

 

Şirket Gücümüz

Highlight, standart modelleri ve proje bazlı konfigürasyonları destekleyen basınç test ekipmanları ve akışkan kontrol test sistemleri konusunda uzmanlaşmıştır:

  • Basınç testi ekipmanları ve pnömatik destek sistemlerine yönelik 16+ yıl odaklanma
  • Yıllık üretim kapasitesi: 1000+ ekipman seti
  • 8000+ müşteri hizmeti
  • Fikstür eşleştirme, konfigürasyon seçimi ve teknik iletişim için mühendislik ekibi desteği
  • ISO9001 tabanlı kalite yönetimi uygulaması ve istikrarlı üretim süreci
  • Uluslararası alıcılar için dokümantasyon ve teknik yardım ile ihracat desteği deneyimi

 

Water & Air Circuit Functional Notes and Required Conditions

Water & air circuit functional notes (as specified):

  • Equipped with front and rear high/low-pressure water pumps
  • Low-pressure pump: self-priming, large-flow water filling pump; full-load pressure 0–1.6 MPa
  • High-pressure pump drive source: 4–7 bar pneumatic system reciprocating the plunger
  • After reaching the required test pressure, the system does not have an automatic stop function
  • Bottom is equipped with a circulating medium storage water tank; rust inhibitor (powder) is placed in the tank to prevent rust/corrosion of the tested valve, pipelines, and check valves
  • Water and air pipelines are designed for one-way pressurization and pressure relief; when the set pressure holding time is reached, an audible and visual alarm is triggered

Required by user (as specified):

Buyer to provide 46# anti-wear hydraulic oil, cables, and 8 bar air source

Random accessory includes one set of end-face sealing disc

Önerilen Ürünler

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