Attrezzature per il test delle valvole di arresto di emergenza

Per il test di resistenza del corpo della valvola di arresto di emergenza, test di tenuta, test delle prestazioni di flusso e applicazioni di verifica del tempo di chiusura.

Attrezzature per il test delle valvole di arresto di emergenza

Attrezzature per il test delle valvole di arresto di emergenza
Attrezzature per il test delle valvole di arresto di emergenza
Attrezzature per il test delle valvole di arresto di emergenza
Attrezzature per il test delle valvole di arresto di emergenza
Attrezzature per il test delle valvole di arresto di emergenza
Attrezzature per il test delle valvole di arresto di emergenza
Attrezzature per il test delle valvole di arresto di emergenza
Attrezzature per il test delle valvole di arresto di emergenza
Attrezzature per il test delle valvole di arresto di emergenza
Attrezzature per il test delle valvole di arresto di emergenza
Attrezzature per il test delle valvole di arresto di emergenza
Attrezzature per il test delle valvole di arresto di emergenza

introduzione del prodotto

The Emergency Shut-Off Valve Testing Bench is a dedicated testing and calibration device for emergency shut-off valves used on pressure tank trucks carrying liquefied gases and other pressurized media. It is mainly used to verify the valve’s sealing performance, opening and closing performance, and action response speed, so as to ensure reliable operation of the valve in emergency situations such as collision, rollover, or leakage.

Descrizione del prodotto

The Emergency Shut-Off Valve Testing Bench is designed for compliance testing and calibration of emergency shut-off valves on pressure tank trucks. It is suitable for nominal diameters DN25, DN50, and DN80. The equipment is used to complete four performance tests: body strength test, air tightness test, excess flow performance test, and shut-off time test. For DN80 imported or imitation imported configurations, the excess flow performance function may not be available, and this item may be omitted during testing.

The system uses air and clean water as test media. Its control system is composed of computer + PLC + control software, and the clamping control is realized by an electric contact pressure gauge. The overall equipment is composed of an operation console, a clamping bench, and a water tank unit, with stainless steel piping and valves.

Item Specification / Description
Applicable nominal diameters DN25, DN50, DN80
Main test functions Body strength test; Air tightness test; Excess flow performance test; Shut-off time test
Driving air pressure 0.8 MPa
Output pressure 0.1–4 MPa
Ambient temperature requirement 5°C ≤ ambient temperature ≤ 50°C
Sensor accuracy ±0.5% FS
Control system Computer + PLC + control software
Clamping control Electric contact pressure gauge
Test media Air, clean water
Overall structure Operation console, clamping bench, water tank unit
Piping / valve material Stainless steel
Clamping type Hydraulic clamping
Cylinder specification DN80 cylinder
Approximate clamping force About 10 t
Clamping feature Stepless adjustable, automatic pressure holding
Water tank material Stainless steel
Water tank volume 700 L
Water circulation system 380V, 7.5KW variable-frequency motor pump
Flow measurement type Electromagnetic flowmeter
Flowmeter range 1400 L/min
Flowmeter accuracy ±0.5%

 Features and Functions

  • Dedicated emergency shut-off valve testing
    Specially used for emergency shut-off valves on pressure tank trucks.
  • Four test items in one system
    Supports body strength test, air tightness test, excess flow performance test, and shut-off time test.
  • Multi-size compatibility
    Suitable for DN25, DN50, and DN80 valves.
  • Computer + PLC control
    The system uses computer + PLC + control software for testing control and record management.
  • Hydraulic clamping structure
    The clamping bench uses hydraulic clamping, with stepless adjustable clamping force and automatic pressure holding.
  • Curve and report generation
    The control system can generate test process curves, test records, and supports query and print of test reports.

 

Product Advantages

  • Covers core valve safety checks
    The equipment tests sealing, pressure resistance, excess flow action, and shut-off time in one bench.
  • Suitable for common valve sizes
    Supports DN25, DN50, and DN80 emergency shut-off valves.
  • Stable water circulation system
    The water circulation system automatically controls flow and pressure to maintain system stability and reliability.
  • High-accuracy flow measurement
    Uses an electromagnetic flowmeter with 1400 L/min range and ±0.5% accuracy.

 

I Vantaggi della Nostra Azienda

Highlight si concentra sul design e sulla produzione di attrezzature per prove di pressione e sistemi di controllo fluidi, supportando sia modelli standard che personalizzazioni basate su progetti.

  • Oltre 16 anni focalizzati sulle attrezzature per prove di pressione e sistemi di potenziamento pneumatico
  • Capacità produttiva annuale: oltre 1000 set di attrezzature
  • Oltre 8000 clienti serviti
  • Implementazione della gestione della qualità basata su ISO9001 e controllo di produzione stabile
  • Forti team ingegneristici per la configurazione del banco di prova, abbinamento dei dispositivi e supporto tecnico
  • Esperienza nell'esportazione che supporta acquirenti internazionali con comunicazione tecnica e documentazione

 

Test Performance Requirements

The equipment is used for the following performance requirements:

Body Strength Test

This is a pressure test for the tightness and pressure resistance of the complete valve shell formed by the valve body and valve cover. It is a hydraulic test. Within the specified time, no visible deformation and no leakage are considered qualified.

  • When working pressure is less than 0.25 MPa, test pressure = maximum working pressure + 0.1 MPa
  • When working pressure is greater than or equal to 0.25 MPa, test pressure = maximum working pressure × 1.5

Air Tightness Test

Includes low-pressure test (0.1 MPa) and high-pressure test (maximum working pressure). It is a pneumatic test using air, and no visible leakage within the specified time is considered qualified.

Shut-Off Time Test

When the internal pressure of the test piece reaches the maximum working pressure, the workpiece is manually closed. The time required for complete closure is checked by the flowmeter, displacement sensor, and manual timing.

  • Below DN50: < 5 s
  • DN65 and above: < 10 s

Excess Flow Performance Test

This test checks whether the valve can automatically close when the outlet medium flow reaches the rated flow. It is a hydraulic test, and the allowable deviation of the maximum flow at the moment of self-closing is rated flow ±10%. For some DN80 imported or imitation imported configurations, this function may be absent.

 

Equipment Configuration

The overall equipment is composed of the following main parts:

Operation Console

The operation console contains:

  • Computer host
  • Touch display screen
  • PLC control system
  • Hydraulic pump station
  • Electrical control cabinet

Clamping Bench

The clamping bench uses:

  • Hydraulic clamping
  • DN80 cylinder
  • Approx. 10 t clamping force
  • Stepless adjustment
  • Automatic pressure holding
    and is suitable for DN25, DN50, and DN80 nominal diameters.

Water Tank Unit

The water tank unit includes:

  • Water tank
  • Water tank support
  • Related accessories

The water tank is made of stainless steel, with a capacity of 700 L.

Prodotti raccomandati

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