Banc d'essai de soupapes de sûreté conteneurisées de la série MAQ

Conception intégrée en conteneur pour un déplacement et un fonctionnement aisés, adaptée aux essais des soupapes de sécurité à chargement direct et à commande pilote.

Banc d'essai de soupapes de sûreté conteneurisées de la série MAQ

Containerized Safety Valve Test Bench
Containerized Safety Valve Test Bench
Containerized Safety Valve Test Bench
Containerized Safety Valve Test Bench
Containerized Safety Valve Test Bench
Containerized Safety Valve Test Bench
Containerized Safety Valve Test Bench
Containerized Safety Valve Test Bench

introduction du produit

The MAQ-300/40-70-4BN-C Containerized Safety Valve Test Bench is an integrated mobile calibration station designed for the testing of set pressure, reseating pressure, and sealing performance of both direct spring-loaded safety valves and pilot-operated safety valves. The system combines calibration equipment, gas source equipment, a working platform, and auxiliary facilities into one containerized unit for easier transportation, on-site deployment, and daily operation.

Compared with conventional stationary test benches, this model is built around a containerized and modular design concept. It emphasizes practical operation, reliable performance, simplified maintenance, and future expandability. It is suitable for users who need a more organized and movable safety valve testing solution for low, medium, and high pressure applications.

Description du produit

The system mainly includes a container, workbench with vise, cantilever jib crane, safety valve operating console, clamping bench, nitrogen cylinder group, air compressor, and air conditioner. It integrates the calibration unit, gas source, and maintenance workspace into one container for easier movement and operation.

The test bench features a separated layout with centralized control, including a DN300 safety valve clamping seat and an integrated control console. It uses hydraulic automatic clamping for medium and large safety valves and supports clean air, nitrogen, and pure water as test media. The maximum calibration pressure is 40 MPa for gas and 70 MPa for liquid, with a maximum clamping force of 275 kN.

The control console is equipped with 0.4 class precision pressure gauges for set pressure and sealing pressure judgment. To improve test accuracy and reduce pressure loss, the gas passage diameter is not less than 6 mm.

Nom du produit DN300 Safety Valve Clamping Seat
Safety Valve Diameter Range DN15–DN300
Clamping Cylinder DN125 hollow hydraulic cylinder
Clamping Pressure 0–25 MPa
Pression de test maximum Gas: 40 MPa; Liquid: 70 MPa
Maximum Clamping Force 275 kN
Working Media Clean compressed air, nitrogen, pure water
Operating Temperature 0–50°C
Drive Air Pressure 0.6–0.8 MPa

Caractéristiques et fonctions du produit

The MAQ-300/40-70-4BN-C Containerized Safety Valve Test Bench is designed with the following functional characteristics based on the latest product data:

  • Containerized integrated station for mobile deployment and centralized equipment arrangement
  • Suitable for direct spring-loaded and pilot-operated safety valve testing
  • Wide valve size range from DN15 to DN300
  • Hydraulic automatic clamping structure for large-diameter valve testing
  • DN125 hollow clamping cylinder with clamping oil pressure range of 0–25 MPa
  • Maximum calibration pressure up to 40 MPa for gas and 70 MPa for liquid
  • Maximum clamping force up to 275 kN
  • Working media include clean air, nitrogen, and pure water
  • Pneumatic boosting system raises 0.6–0.8 MPa inlet air to 40 MPa for testing use
  • Built-in gas storage arrangement for practical calibration operation
  • Equipped with threaded and flanged safety valve connection sets
  • Precision pressure gauge arrangement for pressure identification and judgment
  • Ergonomic operating layout for clamping, operation, observation, and recording work

These functions make the system suitable for both standard calibration work and more demanding large-size safety valve testing applications.

 

Avantages du produit

  • Containerized all-in-one design makes transportation, installation, and field deployment more convenient
  • Integrated gas source, calibration unit, and working area improve operational efficiency
  • Wide application range from DN15 to DN300 supports both medium and large safety valves
  • Gas and liquid testing capability allows broader calibration use across different working conditions
  • High clamping force structure provides reliable holding capacity for large-diameter valves
  • Hydraulic automatic clamping improves operating efficiency and clamping consistency
  • Compatible with standard, non-standard, and imported API safety valves
  • Centralized control console helps improve operation convenience and test management
  • Reduced pressure loss design helps maintain smoother gas flow and more accurate testing data
  • Modular design concept leaves room for future expansion based on project needs

Les avantages de notre entreprise

Highlight se concentre sur la conception et la fabrication d'équipements d'essai de pression et de systèmes d'essai de contrôle des fluides, en prenant en charge à la fois les modèles standard et la personnalisation en fonction des projets.

  • Plus de 16 ans d'expérience dans le domaine des équipements d'essai de pression et des systèmes de surpression pneumatique
  • Capacité de production annuelle : plus de 1000 équipements
  • Plus de 8000 clients servis
  • Mise en œuvre d'une gestion de la qualité basée sur la norme ISO9001 et contrôle stable de la fabrication
  • Une solide équipe d'ingénieurs pour la configuration des bancs d'essai, l'adaptation des montages et l'assistance technique.
  • Expérience de l'exportation dans l'assistance aux acheteurs internationaux en matière de communication et de documentation techniques

 

Standard Configuration

The standard configuration of the MAQ-300/40-70-4BN-C Containerized Safety Valve Test Bench includes the following main parts:

  • Container
  • Workbench with vise
  • Cantilever jib crane
  • Safety valve operating console
  • Safety valve clamping bench
  • DN300 safety valve clamping seat
  • Integrated control console
  • Nitrogen cylinder group
  • Air compressor
  • Air conditioner
  • Precision pressure gauges
  • Threaded safety valve connection sets
  • Flanged safety valve connection sets

This configuration reflects the product’s containerized integrated design concept, where the calibration unit, gas source system, operating platform, and auxiliary devices are organized into one complete testing station.

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