MDV-1200/15-2S Bangku Uji Katup Kupu-Kupu Tipe Penjepit Horisontal

Untuk pengujian cangkang hidrostatik katup kupu-kupu DN250-DN1200, verifikasi penyegelan air bertekanan tinggi, dan pengujian kekencangan gas bertekanan rendah 4-7 bar.

Meja Uji Katup Keselamatan

Meja Uji Katup

Peralatan Uji Tekanan

Tank Accessory Test bench

Pompa Pendorong Gas

Pompa Pendorong Gas Seri OMA
Pompa Pendorong Gas Seri OMD
Pompa Pendorong Gas Seri OMT
Pompa Pendorong Udara
Sistem Pendorong Gas

Pompa Pendorong Cair

Peralatan Uji Alat Ukur Tekanan

Tabel Kalibrasi Alat Ukur Tekanan
Tabel Uji Pulsasi Kelelahan Alat Ukur Tekanan
Meja Uji Kebocoran Tekanan Alat Ukur Tekanan
Mesin Penyegel Cerdas Penutup Alat Ukur Tekanan
Mesin Kebocoran Putar Otomatis Casing Alat Ukur Tekanan
Mesin Pengisian Minyak Otomatis Alat Ukur Tekanan

Katup Manifold Instrumen

Katup Manifold Instrumen– Pemasangan Langsung (Transmitter Tanpa Flange)
Katup Manifold Instrumen – Pemasangan Langsung (Transmitter Coplanar, Flanged)
Katup Manifold Instrumen – Pemasangan Langsung (Coplanar)
Katup Manifold Instrumen – Pemasangan Jauh

Katup Jarum Tekanan Tinggi

Mesin Pengolahan Busbar

Kompresor Gas Campuran

Fitting Ferrule

MDV-1200/15-2S Bangku Uji Katup Kupu-Kupu Tipe Penjepit Horisontal

MDV-1200/15-2S Bangku Uji Katup Kupu-Kupu Tipe Penjepit Horisontal
MDV-1200/15-2S Bangku Uji Katup Kupu-Kupu Tipe Penjepit Horisontal

pengantar produk

The MDV-1200/15-2S Butterfly Valve Test Bench (Horizontal Claw Type) is used for pressure testing of butterfly valves with a dual-worktable configuration. It covers two testing ranges on one set of equipment: DN250–DN600 and DN600–DN1200.

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Deskripsi Produk

The MDV-1200/15-2S integrates the hydraulic system, electrical control system, high/low-pressure water pump pressure supply device, oil/water/gas pressure instrumentation system, control valve system, clamping worktable system, and a medium circulation storage tank into one test station.

The bench adopts a claw-type clamping structure to clamp the tested butterfly valve. The equipment supports the specified test procedure and test items, including hydrostatic and low-pressure gas tightness testing.

 

MDV-1200/15-2S Bangku Uji Katup Kupu-Kupu Tipe Penjepit Horisontal

Kategori Item Spesifikasi
Umum Equipment Name Butterfly Valve Test Bench (Horizontal Claw Type)
Umum Model MDV-1200/15-2S
Meja kerja Layout Meja kerja ganda (Kiri + Kanan)
Rentang Uji Cakupan Meja Kerja Kiri DN250-DN600
Rentang Uji Cakupan Meja Kerja Kanan DN600–DN1200
Tes Medium Hydrostatic Test Air
Tes Medium Low-Pressure Gas Tightness Test 4–7 bar (Air or Nitrogen)
Item Tes Ruang Lingkup Uji 1.5×PN hydrostatic shell test; 1.1×PN high-pressure hydrostatic sealing test; 4–7 bar low-pressure gas tightness test
Pasokan Air Low-Pressure Pump (Full Load Pressure) 0-1,6 MPa
Pasokan Air High-Pressure Pump Range 1,6-20,0 MPa
Penggerak Pneumatik Sumber Penggerak Bertekanan Tinggi Sistem pneumatik 4-7 bar
Fungsi Berhenti Otomatis No automatic stop function
Fungsi Holding-Time Alarm Alarm suara dan visual pada waktu penahanan yang ditetapkan
Tank Circulation Storage Tank Bottom circulation tank; rust inhibitor (powder) used as specified
Pipeline Pressurization/Relief One-way pressurization and pressure relief

 

Left Worktable: DN250–DN600

Diameter Nominal Nominal Pressure Rentang Tekanan Uji
DN250 1,6-10,0 MPa 1,6-15,0 MPa
DN300 1,6-10,0 MPa 1,6-15,0 MPa
DN350 1,6-10,0 MPa 1,6-15,0 MPa
DN400 1,6-10,0 MPa 1,6-15,0 MPa
DN450 1.6–5.0 MPa 1.6–7.5 MPa
DN500 1.6–5.0 MPa 1.6–7.5 MPa
DN600 1.6–2.5 MPa 1.6–3.75 MPa

 

Right Worktable: DN600–DN1200

Diameter Nominal Nominal Pressure Rentang Tekanan Uji
DN600 1.0–6.4 MPa 1.0–9.6 MPa
DN700 1.0–6.4 MPa 1.0–9.6 MPa
DN800 1.0–4.0 MPa 1.0–6.0 MPa
DN900 1.0–4.0 MPa 1.0–6.0 MPa
DN1000 1.0–2.5 MPa 1.0–3.75 MPa
DN1200 1.0–2.5 MPa 1.0–3.75 MPa

Fitur dan Fungsi Produk

  • Dual-worktable structure covering DN250–DN1200 butterfly valve testing ranges
  • Supports specified test items: 1.5×PN shell, 1.1×PN high-pressure sealing, and 4–7 bar low-pressure gas tightness testing
  • High/low-pressure staged water supply: 0–1.6 MPa low-pressure filling; 1.6–20.0 MPa high-pressure range
  • After reaching required test pressure: no automatic stop function
  • Bottom circulation tank with rust inhibitor (powder) to reduce rust/corrosion as specified
  • One-way pressurization/relief pipeline design with holding-time audible/visual alarm

 

Keunggulan Produk

  • One bench covers two ranges: DN250–DN600 and DN600–DN1200
  • Supports hydrostatic and low-pressure gas tightness test items in one station
  • Defined staged water supply and pneumatic-driven high-pressure system as specified
  • Matched fixture ranges for two worktables support different valve sizes within the stated ranges

 

Kekuatan Perusahaan Kami

Highlight mengkhususkan diri pada peralatan pengujian tekanan dan sistem pengujian kontrol fluida, mendukung model standar dan konfigurasi berbasis proyek:

  • 14+ years focused on pressure testing equipment and pneumatic boosting systems
  • Kapasitas produksi tahunan: 1000+ set peralatan
  • 8000+ pelanggan yang dilayani
  • Dukungan tim teknik untuk pencocokan perlengkapan, pemilihan konfigurasi, dan komunikasi teknis
  • Implementasi manajemen mutu berbasis ISO9001 dan proses manufaktur yang stabil
  • Pengalaman dukungan ekspor untuk pembeli internasional dengan dokumentasi dan bantuan teknis

 

Fixture and Configuration Details

A) Fixture Adaptation Ranges

Left Worktable (DN250–DN600)：

  • Tested valve structure length: 165–390 mm
  • Tested valve flange outer diameter: Ø405–Ø845 mm
  • Claw disc spacing: 310–630 mm
  • Clamping cylinders: 4 × Ø220 mm
  • Piston rods: 4 × Ø110 mm
  • Max clamping force: 320 tons

Right Worktable (DN600–DN1200)：

Tested valve structure length: 154–630 mm

  • Tested valve flange outer diameter: Ø840–Ø1530 mm
  • Claw disc spacing: 410–960 mm
  • Clamping cylinders: 6 × Ø250 mm
  • Piston rods: 6 × Ø135 mm
  • Max clamping force: 550 tons

B) Product Configuration (as specified)

  • High-pressure water pump: in-house high-pressure pump
  • Sealing parts: O-ring imported (Taiwan); oil cylinder seals use TPU sealing material (Taiwan)
  • Piston rod: 40Cr, hardness HRC28–32, surface hard chrome plating
  • Hydraulic oil piping material: Q35 seamless steel pipe
  • Water/air pipeline control valve: soft-seal valve
  • Hydraulic manifold block: pickling & cleaning treatment; surface chrome plating
  • Hydraulic pipelines and water pipelines: pickling & cleaning treatment
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